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Crimping Tools Especially suited for the exacting specifications of the automotive and commercial vehicle industry, Rennsteig’s product offering includes a large variety of manual and mechanically-assisted crimping tools for terminal and cable applications. The PEW 12 crimping system is our best crimp tool set, featuring the ergonomically designed hand tool, the low-cost lever-operated bench press and the operator-friendly, pneumatic bench press. Cable sizes ranging from 26 AWG to 8 AWG can easily be crimped using this system. For increased convenience, many standard and customer die sets are available to fit these tools. Additional tools with unique attributes, including the PEW 6, 7, 8, 9, 11, 12, 15, & 16 are also available for specific applications.
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Process: |
Crimping
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Product Name:
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MultiCrimp Crimping tool with quick-change system
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| Article No.: |
Click here |
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Description:
- Ratcheting crimp tool for easy and quick change of different crimping dies
- External magazine for safe and clean storage of up to 5 dies with practical waist belt clip
- Correct insertion of dies, no extra tooling required
- Self-locking dies, no screws
- Small hand force due to optimal leverage
- Forced locking system with safety release to guarantee reliable solderness electrical connections
- Ergonomically designed 2-component handles for comfortable handling
- Individual quick-change die sets also available in a stackable storage box
- For available crimp dies click here
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Process: |
Crimping
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Product Name:
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Model PEW 8.84
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| Article No.: |
6180843
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Description:
- Ratcheting crimping tool for ferrules (end sleeves)
- For 0.08 to 10.0 mm² cross-section
- Automatic self-adjustment to the required connector cross-section
- Square crimp profile created by 4 synchronously driven crimp jaws
- Crimp profiles available as indicated below
- Four serrated crimp surfaces
- Two serrated and two smooth crimp surfaces
- Available with burnished or chrome finish
- Ergonomically designed two-component handles
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Process: |
Crimping |
Product Name:
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Model PEW 8.86 |
| Article No.: |
6180863 6180866
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Description:
- Ratcheting crimping tool for ferrules (end sleeves)
- Hexagonal crimp profile with six serrated crimp surfaces created by 6 synchronously driven crimp jaws
- Cross-section range of 0.08 to 6.0 mm²
- Available with burnished or chrome finish
- Ergonomic two-component handles
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Process: |
Crimping |
| Product Name: |
Model PEW 8.88 |
| Article No.: |
6180873 |
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Description:
- Ratcheting crimping tool
- For end sleeves (ferrules) and wires from 0.08 to 16 mm² (AWG 28-5)
- Square crimp profile with four serrated crimp surfaces
- Preselection of the 2 crimping sizes by a change-over switch
- Lever system with releasable locking mechanism for crimp connections conforming to DIN/EN standard
- Available with burnished finish and ergonomically designed two-component handles
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Crimping Pliers for end sleeves |
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Process: |
Crimping
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Product Name:
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Crimping Pliers for end sleeves (ferrules) PE 7.1
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| Article No.: |
6100010
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Description:
- for crimping of end-sleeves (ferrules) from 0.25 to 2.5 mm²
- preselection of crimp connection by loading the appropriate trapezoid crimp nest
- optimal connections between conductor and end sleeves
- plastic coated handles
- material: special tool steel, oil-hardened
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Process: |
Crimping |
| Product Name: |
Crimp System Tools PEW 6 |
| Article No.: |
Click here |
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Description:
- Ratcheting crimping tools
- For wire sizes AWG 32-12, 0.03-2.5 mm²
- Designed for crimping of small-sized terminals, e.g. D-sub-contacts or Micro Timer,etc.
- Crimp connections conforming to DIN standards and high-quality crimping results due to optimal leverage with releasable forced locking system
- Parallel crimping performance
- Interchangeable crimping dies and locators for system applications
- Precise positioning of connector
- Hinged locator / wire stop assembly is available either for right-handed or left-handed users
- Tool can also be used for reeled contacts
- Lightweight and compact design
- Ergonomically designed two-component handles
- Convenient handling
- Please add "L" to the Art. No. to order left-hand version
- For different applications click here
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Process: |
Crimping |
| Product Name: |
Crimping Tool PEW 8 |
| Article No.: |
Click here |
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Description:
- Ratcheting crimping tool with a 20° angled head
- Safe crimp connections due to optimal lever transmission with releaseable forced lock and adjustable pressure
- Locator for flat connector is available as an accessory
- For D-Sub connectors with built-in-locator
- Front cable infeed pssoible (when using end sleeves)
- Good ergonomics and low weight of the pliers for low-fatique operation
- Material: special steel, head burnished
- Ergonomically designed two-component handles
- For different applications click here
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Hand Crimping Tool PEW 9 Series |
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Process: |
Crimping
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Product Name:
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Hand Crimping Tool PEW 9 Series
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| Article No.: |
Click here
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Description:
- Ratcheting crimping tool
- Smallest gripping width ever known
- High crimping force by optimized leverage
- Best cost-performance ratio
- Good grip by two-component handles
- Guaranteed optimal, solderless electrical connections
- Forced locking system (releasable)
- Comprehensive assortment of tools for a wide range of applications
- Easy and comfortable handling
- Compact and lightweight design
- For different applications click here
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Service Crimping Tools PEW 16 |
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Process: |
Crimping |
| Product Name: |
Service Crimping Tools PEW16 |
| Article No.: |
Click here |
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Description:
- Ratcheting crimping tool
- Guarenteed optimal, solderless, electrical connections
- Best crimping quality by means of an exact crimp motion and precision dies
- Reduced hand force due to optimal lever transmission
- Forced locking system (releaseable) leads to a reliable crimping result
- Adjustable crimping pressure
- Convenient handling due to ergonomically designed handles
- One or two hand operation
- Material: special temper-hardened tool steel
- Finish: burnished head, red plastic handles
- For different applications click here
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Assorted Insulated Terminals |
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Process: |
Crimping
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Product Name:
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Assortment of Insulated Terminals
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| Article No.: |
650 000 2
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Description:
contents in metal case, powder coated, including:
- Ratcheting crimping tool PEW 16.6, Art. No. 626 060 3
- Insulated terminals acc. to DIN 46 231. 46 237, 46 241, 46 245 standards for cable nominal cross-sections of 0.5 up to 6.0 mm²
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Mechanical Hand Crimping Tool MPZ30 |
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Process: |
Crimping
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Product Name:
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Mechanical Hand Crimping Tool MPZ30
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| Article No.: |
634030 5
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Description:
- no time-consuming idle strokes due to rapid jaw advance for exact positioning of connectors
- comprehensive assortment of crimping jaws for a wide range of applications
- high crimping force achieved with low hand force by excellent high-precision mechanics
- forced locking system ensure high quality crimp connections
- all-mechanical operation - no problems with oil leaks or soiling
- hinged head facilitates jaw changes as well as insertion of awkwardly shaped connectors
- short dimensions
- clearly arranged parts for ease of operation
- crimping dies for end sleeves (ferrules) on request
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Mechanical Hand Crimping Tool MPZ55 |
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Process: |
Crimping
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Product Name:
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Mechanical Hand Crimping Tool MPZ55 |
| Article No.: |
633 055 5
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Description:
- no time-consuming idle strokes due to rapid jaw advance for exact positioning of connectors
- comprehensive assortment of crimping jaws for a wide range of applications
- high crimping force achieved with low hand force by excellent high-precision mechanics
- forced locking system ensure high quality crimp connections
- all-mechanical operation - no problems with oil leaks or soiling
- hinged head facilitates jaw changes as well as insertion of awkwardly shaped connectors
- short dimensions
- clearly arranged parts for ease of operation
- crimping dies for end sleeves (ferrules) on request
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Hydraulic Crimping Tool HPZ 50.1 |
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Process: |
Crimping
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Product Name:
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Hydraulic Crimping Tool HPZ 50.1
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| Article No.: |
630501 3
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Description:
- hydraulic two-hand crimping tool - available in portable plastic case for crimping copper and aluminum conductor cross-sections of 10 to 185 mm²
- fatigue-reducing operation by high-pressure hydraulics to 50 kN
- faster crimping with preadjustable stroke length
- 180° rotatable head for flexible use
- effortless die change with hinged head
- easy handling, low weight
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Hydraulic Crimping Tool HPZ 80.1 |
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Process: |
Crimping
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Product Name:
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Hydraulic Crimping Tool HPZ80.1
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| Article No.: |
632 801 5
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Description:
- hydraulic two-hand crimping tool, available in portable plastic case for crimping copper and aluminum conductor cross sections of 10 to 400 mm²
- fatigue-reducing operation by two-stage hydraulics up to 80 kN
- shortened crimping process by preadjusting the stroke length
- 180° rotatable head allows easy operation in difficult to reach areas
- easy and rapid crimping dies change
- Ideal for battery terminals
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Toggle press for crimping |
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Process: |
Crimping
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Product Name:
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Toggle press for crimping (mechanical)
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| Article No.: |
636000 |
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Description:
- for small-lot production
- parallel crimping
- designed to match all PEW12 series crimping dies, locators and wire stops
- operatingl height and working stroke same as with PEW12 crimping tool
- fine adjustment of crimping height by 0.01 mm with adjusting nut at the press ram
- forced locking system for reliable crimping (emergency release provided)
- crimping dies and accessories easily interchangeable
- convenient handling as no safety attachment in the way
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Process: |
Crimping
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Product Name:
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Crimping Machine CM 25-1
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| Article No.: |
636 025-1
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Description:
- small but robust pneumatic crimping machine with a crimping force of 25kN
- also particulary suitable for small series production due to easy resetting of machine
- parallel movement of crimping jaws guarantee exact crimping connections
- compatible with most of crimping dies and locators of the crimp system pliers PEW 12
- vast variety of applications due to the possibility of adjusting different working strokes ( 6 to 14 mm)
- Observing the relevant safety standards the machine is also operable without protection device in dependance of the selected working stroke
- convenient handling by 360° rotatable die accomodation system for both left- and right-handed users
- optimal repeatable crimping results by a special driving mechanism
- maintenance-free operation
- crimping applications: 0.08 to 50 mm² (35 and 50 mm² for ferrules only)
- operationg pressure: 6 bar
- compressed air requirements: 0.75l/working stroke
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Process: |
Crimping
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Product Name:
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CM 25-5 Crimping Machine
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| Article No.: |
636 025-5 (Crimping Machine with sliding tray) |
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Description:
Maintenance-free crimping machine with 25 kN crimping force
- Operating pressure 6 bar
- Air requirement 0.75 l per working stroke
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Process: |
Crimping
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Product Name:
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Crimping Machine CM 25-3
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| Article No.: |
636 025-3 |
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Description:
- interchangeable indent crimping units (4 indenters make an 8-impression crimp) covering different ranges between of 0.03-10 mm² (AWG 32-7)
- different locators to accomodate specific contact types applicable
- mirco-setting down to 0.01 mm tolerance
- indent crimping units also available with MIL-conformant indenters
- accurate calibration with the supplied pin gauge
- scope of delivery:
- pneumatic crimping machine
- indent crimping units (as selected by the customer)
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